Inprocess rework

[former_member357396]

I have  3 operation my production order qty is 5 while confirming 1st operation yield is 4 and 1 is rework. Now i want to do the rework operation for this one qty my client requirement they want to do create seperate rework production order for this qty 1 with which material code i should create rework production order because still it is in the intermediate stage after 3 operation only this will become semifinished goods and should i do the goods reciept for the rework production order or only confirmation and after that in orginal production if i for confirmation of original production order after rework done using seperate production it shows the yield as 4 in next operation but it should come as 5 because rework has been done already.

Regards

Badari

[vishal_arora3 · Accepted solution]

Create a rework order without any material. You can do this manually or use a trigger point from the confirmation screen.

The rework order does not have any header material. You can just put text and quantity. Check T code CO07. You can manually set the operations and materials in the order.

Confirm the order to book costs and yield. There is no need to do GR in this order. This order should be settled on the header order. So, all the rework cost will be passed to the original order.

When the rework is done, you can go back to the original order and confirm the succeeding operations.

About the yield quantity, it shows by default the quantity that is confirmed in the previous operation. You have to manually change it to 5 (as per example above).

Let me know in case of any query.

Thanks,

Vishal

[former_member357396 · Accepted solution]

What should be the material(bom component)  on which it has to be reworked. What are the settings i need to make to settle the this rework order to the header order

[former_member357396 · Accepted solution]

What should be the material(bom component)  on which it has to be reworked. What are the settings i need to make to settle the this rework order to the header order

[krishna_chandra5 · Accepted solution]

Hi,

     For rework order no material will be there (material field will be greyed out), you have to enter the description only. During creation only system will ask for the settlement object, there you have to select settlement object as ORD and give the main order number. When you confirm or do GI those costs will be settled to the main order.

Revert back in case of any queries.

Regards,

Krishna Chandra

[Former Member · Accepted solution]

Hi,

1. Create Rework order without material at CO07 with out material insert the operation you want to rework. 

2. Assign the settlement receiver as original production order at settlement rule.

3. Assign rework order & component if needed at rework order & assign issue stroage location.

4.Do the confirmation for rework order & rework mateirla will be issued from stock to order.

5.GR will not done for rework order.To get stock from rewored order then do the GR against original order & settle both orders.

congfiguration :-

1. You need to create new order type for rewok using OPJH using order type PP03

2. In Opk4 you need to maintain confirmation parameter for rework order .

for ur infomation pls check below thread

https://scn.sap.com/thread/1861125

Check & revert.

TnX

[former_member357396 · Accepted solution]

Assuming 50 nos is the target qty of production order and it has three operations 10,20,30now at 10th operation yield is 50, and then 20th operation  yield is 45 and rework is 5 now i will create a rework production order without material with qty 5 and i will click the routing details and i will enter the rework operation to be carried out and now in bom component which component i should enter and perform the rework operation on that material.

[former_member357396 · Accepted solution]

How the rework material will be issued from stock there will be no stock at all because it is in the intermediate stage of operation. After all the operation confirmed then only stock will come into storage location.

[krishna_chandra5 · Accepted solution]

Hi,

     Rework order doesnot pickup any master BOM, because the system may not know which components are required for rework. If you require any components for rework, enter the component material code and quantity manually in the component overview. Do the goods issue for the entered components and final confirmation of the order, no need to do the GR.

After the rework order is confirmed, coming to the main production order confirm the 30 operation with yield 50 as the rework is completed all the 50 quantity is processed in 30 operation. The goods costs and confirmation costs of rework order will be settled to the main order.

Revert back in case of any queries.

Regards,

Krishna Chandra

[former_member357396 · Accepted solution]

K How to see the goods cost and confirmation costs are settled to the main order. Means if there is no component required for doing the rework on which part i should assign the component allocation

Regards

Badri

[krishna_chandra5 · Accepted solution]

Hi,

     I guess you are mentioning about routing component allocation. If you dont have any components obviously no need of component allocation.

If this not the answer you want, be more precise on your question.

Regarding the cost settlement: The costs incurred for rework can be seen in CO02 > Go to > Cost Analysis. When settling the rework order in CO88, the costs will be settled to main order and main order will be again settled.

Revert back in case of any queries.

Regards,

Krishna Chandra