BOM Consumption problem.

[Former Member]

HI !

Pls help me on below issue. We are using SAP AFS System.

Make to Stock scenario, problem with BOM.

BOM Created with Two different type of raw materials, one material consumption showing correctly and another material consumption showing error.

fiished mateial required qty is 500.

1st raw material Stock requirment showing 200 mtrs. ( 2mtrs required for 1 pc of final product)

2nd raw mateial Stock requirment showing 490 pc's. (1 pcs required for 1 pc of final product). as per BOM it should give 500 pcs's.

Thanks in advance.

[csaba_szommer]

I have not worked with AFS, but your explanation is a little bit confusing...

First you are saying that there's problem about 'consumption'. Then you are speaking about 'stock requirement'.

There's a huge difference between consumption (_{how many pieces were consumed, used) and stock requirement (}how many parts you need additionally to your existing stock in order to cover your production).

Please clarify your question.

[Former Member]

OK, i will give some more information on issue.

final product required qty is 500 pc's Shirts.

BOM - 1 pc shirt = 2 mtrs Fabric + 1 pc Sticker + 1 Pc label + 1 pc silk lablel + 10 pc's Buttons.

for 500 pc's shirts, required materials are as below as per BOM.

1. 100 mtrs Fabric,.

2. 500 pcs Labels.

3. 500 pcs silk lables.

4. 5000 pcs Buttons.

But System showing only below quantities.

1. 100 mtrs Fabric.

2. 400 pcs Labels.

3. 400 pcs silk lables.

4. 4000 pcs Buttons.

what could be the reason where its going wrong. item one is fabric material, for this system giving correct qty. item 2,3,4 is trim material system giving wrong qty for this materials only.

Thanks in advance.

[csaba_szommer]

Sorry, but still you have not defined what the source / meaning of second list is.

It's clear that the first list is your BOM. What about second list? Is it the component list of your production order? Is it data from MRP list?

[Former Member]

Hi

Explode BOM using t-code sc11 in required quantity fill 500

check component calculate by system is current or not

[Former Member]

It may be due to UOM check weather any conversion factor is maintain in material master

[Former Member]

Hi Vipin,

I checked UOM its correct only 1pc. any other sugestion.

Edited by: SAPMMPP627 on Jan 11, 2011 10:59 AM