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Former Member

Fixed Bin Replenishment based on Available Quantity

Hi Friends,

Can anyone please answer to this query.

System calculates the replenishment qty based on the available qty in the bin (961 pce available in the bin, max bin qty is 1000 pce, min bin qty is 970 so the requested qty is 1000-961=39 pce). We would like to calculate the replenishment qty based on the total qty in the bin, so 972 pce (Aval qty + Picking qty = 961+11 =972). In this case the replen qty would be 1000-972=28 pce. If the repenishment is made before the physical execution of the picking, the bin will be overloaded.

Is it possible to take into consideration at the replenishment only the total stock and not the available stock?

Thanks in advance.

Regards,

Praveen

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3 Answers

  • author's profile photo Former Member
    Former Member
    Posted on Oct 11, 2010 at 07:44 AM

    Hi

    I do not believe that you can do this

    The replenishment is based on the min and max qty which is set in the material master and therefore it will make the calcualation based on those figures

    I hope that this helps

    Frenchy

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    • Former Member

      Hi,

      Thank you for your response.

      I know system calculates the replenshiment based on min and max qty. But if the job runs before the physical move of the material for the picking TO how that situation can be controlled. Because once the TO is created for picking stock will be shown in total qty instead of available qty. so system consider available qty for replenishmnet calculation and it turns into overflow.

      Please let me know is there any way we can control this confusion.

      Thanks,

      Praveen

  • author's profile photo Former Member
    Former Member
    Posted on Oct 12, 2010 at 06:41 AM

    Banajer

    Hi

    I am afraid this is a symom of the process if you run replenishment whilst there are open Transfer Orders you are likely to not get the figure you expect

    One way is to check open TO's are completed prior to running replenishment.

    Frenchy

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  • author's profile photo Former Member
    Former Member
    Posted on Oct 12, 2010 at 02:38 PM

    Hi,

    We influenced the replen quantity using User Exits before. There are standard user exits available to acheive the same.

    Hope that helps

    Vinod.

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