Operation level Rework Scenario

[Former Member]

HI,

In our scenario,

The total operation quantity is 1000.

Suppose I confirm 800 as ok quantity and 200 as rework quantity for operation 20.

For 200 I have created manual production order in CO07 with main order as reference and confirmed it.

Now for the next operation 30 system is accepting only 800.

How to pull the rework order confirmed quantity to the main operation quantity so that the system should allow total 1000 quantity?

Any suggestions?

Regards

Ramakanth

[Former Member]

Hi,

Under the tab Generally valid settings in the transaction OPK4 parameters for order confirmation, in the checks and in the operation sequence is not checked and put tick mark for generated w/o quanitity adjustment. Check and revert.

[sundaresan_velayudam]

>

> The total operation quantity is 1000.

> Suppose I confirm 800 as ok quantity and 200 as rework quantity for operation 20.

> For 200 I have created manual production order in CO07 with main order as reference and confirmed it.

> Now for the next operation 30 system is accepting only 800.

> How to pull the rework order confirmed quantity to the main operation quantity so that the system should allow total 1000 quantity?

> Any suggestions?

confirm the 20 operation with partial confirmation with entering yield and rework quantity,

and create a rework order, in the rework order confirm the quantity with Final confirmation

Again in main production order, in the operation 20 - in yield qty 200 with out entering any activity in the confirmation with final confirmation.

and confirm the operation 30

[Former Member]

Hi,

there are three operations assue order quantity-3000

0010 order quantity- 3000 confirmed -3000

0020 confirmed - 1800 rework quantity-1200

0030 to be confirmed- 3000

while confirmtion of 0020 operation we entered rework quantity as 1200 and yield quantity as 1800 by selecting partial confirmation in the confirmation screen.

we have created rework order manuallly and confirmed for 1200 qty.

in the subsequent 0030 operation system should allow total qunatity confirmation for 3000 where as system is allowing only 1800.

so we have followed steps given below:

partial confirmation of 1800 qty without entering the rework qty in the same screen

manual rework order creation ( without materail) and complete confirmation for 1200 qty.

final confirmation of operation 0020 is done by entering 1200 qty as yield.

is this procedure is correct?

if the procedure is correct then we have one more issue is that we are not able to create inspection lot manually with rework order reference becaz system is issuing a message that "no material is assigned to the order".

this issue is critical plz suggest!

[sundaresan_velayudam]

> partial confirmation of 1800 qty without entering the rework qty in the same screen

> manual rework order creation ( without materail) and complete confirmation for 1200 qty.

> final confirmation of operation 0020 is done by entering 1200 qty as yield.

>

> is this procedure is correct?

Yes, Costing also will Come exactly, foe the final confirmation of operation 0020 is done by entering 1200 qty as yield. with out activity

>

> if the procedure is correct then we have one more issue is that we are not able to create inspection lot manually with rework order reference becaz system is issuing a message that "no material is assigned to the order".

>

> this issue is critical plz suggest!

In Rework Order operation assign the MIC, So that system will create a Inspection lot for rework operation.

Regards,

Sundaresan

[Former Member]

Hi,

Thanks for ur quick response.

i have already assigned mic to the reference operation set which we have copied during rework production order creation.

still we r not able to create inspection lot manually with ref to rework order

plz give the detailed steps for the process and suggest the inspection type as well

[sundaresan_velayudam]

>

> Hi,

>

> Thanks for ur quick response.

>

> i have already assigned mic to the reference operation set which we have copied during rework production order creation.

> still we r not able to create inspection lot manually with ref to rework order

quote}

why you want to create Inspection Manually?

For rework Order are you creating with material?

Regards,

Sundaresan

[Former Member]

Hi Sunderesan,

The rework order is without material only.

We need inspection lot creation for the rework order even if it is manual or automatic.

Can we do that and what is the inspection lot origin and inspection type for that?

Regards

Ramakanth

[sundaresan_velayudam]

If you assigned the MIC for the operation, When you release the rework order, system will create a Inspection lot automatically.

[Former Member]

Hi,

We have assigned the control key with inspection active and an MIC in the reference operation set which we have slected while the creation of Rework production order.

Even then inspection lot has not been created while releasing the order.

What setting did we miss?

Regards

Ramakanth

[sundaresan_velayudam]

Assign Inspection type 03 in Rework order type , and create a new order ,Please check and revert

[Former Member]

Hi Sundaresan,

Thanks for all of your suggestions.

We have assigned inspection type 03 in the order type dependent parameters for the rework order type.

But still, inspection lot is not generated automatically and we are not able to create inspection lot manually also.

Regards

Ramakanth

[sundaresan_velayudam]

HI Ram,

I have checked with QM Consultant, They said, It's Impossible to create a Inspection Lot with Out Material.

One more suggestion,

If rework has to be done immediately after entering in to rework qty in the 20 th operation in confirmation screen ,before proceeding next operation, add the new operation in routing with operation 21 and enter the respective work center and control key with rework option and Inspection characteristics and enter the time in operational detail and operation quantity.

[Former Member]

Hi Sunderesan,

Thanks for your suggestions.

Client has okayed the rework order scenario.

We did not use extra operation.

But now we have other issue relating to this.

After the order is confirmed and GR is done for the order a 04 type inspection lot is generated.

For this lot a partial quantity or total quantity is rejected then they want to create new rework order.

What is the procedure to be followed?

Will the order be with reference to the original order?

Thanks & Regards

Ramakanth

[sundaresan_velayudam]

Once the GR is made. The Inspection lot will be generated and post in to Quality stock

1) In spection lot is viewed and process in Qa32

2) Result recording: QE51N or in QA32

3) IF u found the defect Record a defect and raise a quality notification to production department

4) create a one storage loc for rework, Post the rework qty in rework storage location remaining in Unrestricted stock.

5) create a Production order with material in CO01 maually and eneter the reqork qty and Process, For this order System will create a inspection lot, GIthe finish material from rework storage location

6) Post the GR for rework

7) process the quality notification and close

[former_member184655]

Dear Ramakanth,

Create a production without material using CO07 and proceed.

Again this depends on which cost object you want to capture the costs and settle it.

It can be a separate cost center or the main production order or the material.Discuss with your CO consultant regarding the cost

capturing and settlement.There wont be any GR against this order because you are using the stock which is in blocked stock for

some rectification alone.

Check and revert.

Regards

S Mangalraj

Edited by: Mangalraj.S on Sep 21, 2010 11:33 AM

[Former Member]

Hi,

Steps followed:

1.During usage decision (qa32) the material for which qulaity is found ok is accepted and moved to unrestricted ( finished stor loc).

and the remaning material is moved to rework storage location.

2.Rework production order without material (co07)is raised and confirmed and settled aganist parent production order.

3.Using movement transfer 343 E means (customer special stock) the rework quantity is moved from rework storage location to unrestricted (finished ) stor. location

Plz let me know whether the procedure i am following is correct.

Regards,

Ramakanth.Y

[sundaresan_velayudam]

you can create a Production order with refernce to material in case of Material rework ( for operation rework- Co07 is ok)

IN the prodcution order --> header --> setllement rule give the main production order

In the component assign the finish material and qty and give the rework storage location

GI the material to order from rework storage location

And do the GR

the lot is moved to quality after GR

and result recording, UD and finally move the stock to unrestricted