At this point it's probably not so much a memory issue as a disk space issue. Crystal will do a lot of swapping to disk when generating large export files (and at other times as well...) using its own temp files, not the Windows virtual memory swap space. Then, when you get an error, it's not good about cleaning up after itself, so you potentially have large temp files taking up space on the drive.
The best place to look for these files is C:\Users\<user id>\AppData\Temp. Note that "AppData" is a hidden folder, so you'll probably need to set Explorer options so that you can see hidden folders. Once you get there, delete everything with a ".tmp" file extension and anything with a file name that starts with "~" and ends in ".rpt". Make sure that Crystal is closed before you do this. Afterward, I would delete files from any other temp folders you may have just so that you can free up as much space as possible. Then try the export again.
-Dell
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