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Former Member

INPROCESS INSPECTION MAPPING

Hi experts

"I have a scenario for inprocess inspection.There are 5 processes -->1. Mixing 2.heating 3.colour check 4. addition 5. Ph value check. The quantities of the 5 process are 100,100,100,200 & 200 respectively.How can I frame the inprocess check that will involve all the 5 steps and conform the final quantity"

In above, it is continuous process:

1. Mixing - here 2 components with weight 100 (say 50 +50 kg) mixed -no qc inspection

2. Same heated (same qty inside reactor -100 kg) -no qc inspection

3. Colour check - here qc inspection needed (qty same=100 kg)

4.addition- new material extra 100 kg addition (total 200 kg) -no qc inspection

5. ph check - ( final 200 kg inside reactor) here also qc check needed

steps 3 & 5 need inspection.

now will this be mapped through routing , is BOM needed.

Total production order quantity = 200 kg (final quantity in reactor) means Qc to confirm the final quantity of 200 kg in reactor.Then again the sample be sent to QC for detailed check - 04 inspection.

if 5th stage ok, material to be unloaded

Pl tell me what other requirement needed to clear the inprocess check by 03 -inspection.

Pl guide me to map the scenarion.

regards,Pranav

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4 Answers

  • Best Answer
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    Former Member
    Jun 05, 2009 at 03:32 AM

    hi

    +1. Mixing - here 2 components with weight 100 (say 50 50 kg) mixed -no qc inspection

    2. Same heated (same qty inside reactor -100 kg) -no qc inspection

    3. Colour check - here qc inspection needed (qty same=100 kg)

    4.addition- new material extra 100 kg addition (total 200 kg) -no qc inspection

    5. ph check - ( final 200 kg inside reactor) here also qc check needed

    Create a Routing with usage 1.

    Assign 5 operations with respective char

    like

    Opn 1: Mixing

    Opn 2:heat

    Opn 3:Colour check

    Opn 4:addition- new material

    Opn 5:ph check

    For operation 3 & 5 assign Control key.For this you can take control on 5th char which unless confirmed.& allow UD.

    But 03 Inspection type is not stock relevent.Only UD can be taken.

    Also refer your earlier Post:

    OPERATION DETAILS IN ROUTING

    Regards

    Sujit

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    Former Member
    Jun 05, 2009 at 01:33 PM

    Hi experts

    any other postings please.

    regards, Pranav

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    Former Member
    Jun 08, 2009 at 01:10 PM

    Thanks Sujit

    Pranav

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  • Jun 09, 2009 at 04:11 AM

    Dear Pranav

    Try actualy inputting the guideline given by Sujit in system and check. any difficulties please report and can be corrected

    regards

    gajesh

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