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How Rework can manage in the Repititive manufacturing?

Former Member
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How Rework can manage in the Repititive manufacturing?

Our client want eifficient processing of the rework in rem.

Gaurav.

Accepted Solutions (1)

Accepted Solutions (1)

Former Member
0 Kudos

You can post Extra activities and Compoents in Component Backflush and Activity Backflush..

One more suggestion would be to post extra components consumed and extra activities performed by using Production Order without Material CO07.

Or best way of managing the rework is Failure cost processing.

Use A few basic settings need to be made before you can use the functions in failure cost processing. For production orders, carry out the step Activating Failure Cost Processing for Production Orders. For repetitive manufacturing, carry out the step Activating Failure Cost Processing for Repetitive Manufacturing. To control the valuation of rework quantities, carry out the step Settings for Failure Cost Processing. These settings are optional. The step User-Defined Error Management enables you to customize how messages are output in the valuation of failure cost documents. These settings are optional. Prerequisites For the failure cost cockpit and for reporting, activate the BAdI FCO_COCKPIT_FUNCT. Production Orders For confirmations, activate the BAdI WORKORDER_CONFIRM with the implementation FCO_CREATE_DOCUMENT. For processing rework quantities, activate the BAdI WORKORDE_REWORK with the implementation FCO_GET_REWORK_QUANT. Repetitive Manufacturing For repetitive manufacturing, the following BAdIs must be activated: FCO_CO_FUNCTIONS FCO_CUSTOMER_SPECIF Procedure To Activate Failure Cost Processing for Production Orders Start transaction FCOACTIV_SFC Activate Failure Cost Processing. Activate Failure Cost Processing for the required plants and order types. Choose Save. To Activate Failure Cost Processing for Repetitive Manufacturing Start transaction FCOACTIV_REM Activate Failure Cost Processing. Activate failure cost processing for the required plants. Choose Save. Settings for Failure Cost Processing Performance considerations may make it advisable not to valuate rework quantities. In this step you can define how the rework quantities ? and consequently the failure cost documents ? are valuated. Start transaction FCOSETTINGS Settings for Failure Cost Processing. If you select the indicator No Valuation, the rework quantities are not valuated. You can choose whether valuation is executed with or without planned scrap. You can choose whether summarization is performed. Choose Save. User-Defined Error Management For each message displayed in the valuation of failure cost documents, you can specify here whether the message is output with one of the following message types or is suppressed completely: Information Warning Error Termination Start transaction OPR4_FCO User-Defined Messages: Failure Cost Cockpit. The list shows the application area and the message text for each message. You can assign the message types in the Message Type column using the input help. Restore Default restores the original default settings. You do not need to save the settings. Result If you have activated failure cost processing for production orders or repetitive manufacturing, then: A failure cost document is generated for each scrap backflush. This document can be displayed and valuated in failure cost processing. Rework processing is activated with the failure cost cockpit. If you activate Failure Cost Processing, you cannot use the classical rework functionality for production orders.

Hope this will help you out to solve the problem.

Regards,

Sunil Patil

Answers (2)

Answers (2)

muthusamy_sankaran
Active Contributor
0 Kudos

Hi,

Refer below link

Regards,

Sankaran

former_member184655
Active Contributor
0 Kudos

Dear Gaurav,

If you want to use only pure REM concept means then use component backflush and activity backflush

for posting the components and the activties consumed during the rework process in MFBF.

so this costs gets booked in the respective product cost collector.

Otherwise you can create a production order without material using CO07 and capture the components

and the operation and without making any GR.

Now check and come back with the further queries.

Regards

Mangalraj.S