Rework Order

[Former Member]

Hi Gurus,

I have a scenario where the produced part which fails quality check is taken under quality blocked stock. From there on it is reworked if possible and just the usage decision is changed to bring it to unrestricted stock. If it cannot be reworked it is scrapped. Now, the rework efforts/costs are not captured anywhere. How can the rework efforts be captured? Can it be done using a rework order type? If yes how do I send it for rework from quality, as I dont have knowledge of QM module?

Thanks,

Sachin

[Former Member]

Hi,

Pls. find here step by step procedure for Rework Order :

REWORK HANDLING PROCEDURE

There are two way one is manual and another is with trigger point (ref operation set)

1.Create Rework order without material at CO07 with out material .

2. Assign the settlement receiver as original production order at settlement rule.

3. Assign the rework material & component if needed at rework order & assign the issue storage location (unrest- use storage location above).

4. Do the confirmation for rework order & rework material will be issued from stock to order

5. GR will not be done for rework order. To get stock for reworked material Do the GR for orginal order & settle the both order .

Another method,

1. Create a Reference op set in tcode CA11.

Enter the plant, Description, usage and status

for the ref op set

2. Create a Standard trigger point in CO31.(Ex

Production)

Enter the Trigger Point usage /Group as FERT.

3.Tick the Trigger Point Functions.

4. Enable the indicator create order with Reference .

5.Enter the system status as PCNF.

6.The system will says standard trigger point exists from which you can

select the created Trigger Point (EXx Production)and save.

7. MD02/MD04.

8. Convert the Planned Order into Production Order and Release the order.

9 .Now confirm th ops.

10. For the last op enter the yield and rework qty

and set the status as PCNF.

11. If the status of last op is PCNF then in the

system a POP UP will appear as Activited by

Trigger Point /Create order with reference/order

number/sequence and op number which trigger point

works and enter.

12. Now a rework order will be created.

13. In c003 enter the number which is next to the actual prodn order no.Rework order will be seen.

Hope this helps.

Regards,

Tejas

[Former Member]

Dear Sachin,

In your question, the primary costs remain same the secondary cost are tracked through activity type and cost centers. The rework is done through control key pp07 and Prod order type PP03 for the material to be reworked. But the confirmation should be only PCNF partially confirmed means out of 10 only 7 were confirmed 3 for rework. 3 nos can be the order quantity for the rework.

[Former Member]

Hi Sachin,

Pl check this [link|http://help.sap.com/saphelp_47x200/helpdata/en/5c/a8b43446a1c564e10000009b38f83b/frameset.htm].

Regards

Venugopal

[former_member184666]

Hi,

Use Tcode CO07 order type PP03 to create rework order. Enter plant , order type and sales order if any available , then give description. Settlement will be the orginal production. What ever the raw materials and labour hrs etc which are used to rework will be settleted to the orginal production order.

Hope this will clear ur doubt.

Ramagiri.

[Former Member]

Hi,

As per my knowledge, the rework qty should be mentioned in confirmation screen. Rework order can be created automatically using trigger point functions or u can create manual rework order.

Trigger point function is explained in this below link.

All these transactions will be tracked in COOIS t-code.

Thanks and Regds,

Sridhara K N

Edited by: sridhara narayan on Mar 6, 2009 7:53 AM