Make to Order

[Former Member]

Hi Guys,

What is Make to Order?and what are the Configuration Settings Required in Make to Order?

Regards

Arun

[Manoj_Mahajan78 · Accepted solution]

Hi..

Visit below link-

Make-to-Order Production with Variant Configuration

http://help.sap.com/bp_blv1600/V5600/BBLibrary/HTML/147_EN_IN.htm

Make-to-Order Production without Variant Configuration

http://help.sap.com/bp_blv1600/V5600/BBLibrary/HTML/148_EN_IN.htm

Regds

MM

[Former Member]

Hi,

Make to Order without assembly processing-

 Production Order is generated from planned order.

 Make to order without assembly processing is characterized by the fact that materials are not available in the warehouse but produced especially for a particular sales order.

 An individual Customer requirement is generated from the sales order item and transferred to material planning.

 We can use material planning run to plan requirements, once this has been done production is carried out. The system returns the confirmed quantity and delivery date from production order to sales order.

 After the product has been manufacture, goods receipt is posted in the sales order stock which is a special stock, and which can only be used for a specific sales order.

Make to Order with assembly processing-

 Production Order is generated from sales order (No need material planning run).

 The individual components for the final product have already been produced; we only need to assemble the component according to the customeru2019s requirement.

Configuration setting

MAKE TO ORDER PRODUCTION (PROCESS FLOW)

First Create a material with MM

Basic data1:

Give Material name : Cycle

Material group : 010

Division : MA

Net Weight : 10 Kg's

Gross Weight : 10Kgs.

Sales: Sales org.1 :

Base Unit of Measure : EA

Delivering Plant : RAMA

Output Tax : 1 ( Full tax)

Sales: General/Plant :

Availability Check : 01 ( Daily Requirements)

Trans.,group : 001

Loading Group : 0003

MRP 1:

MRP Group : 020 ( Make to Order Production)

MRP type : PD (MRP)

MRP controller : 000

Lot size : EX ( Lot-for-Lot order quantity)

MRP 2:

In-house Production : 1

Schedule Margin Key : 000

Forecasting:

Forecast Model : D (Constant Model)

Accounting 1:

Price control : V ( Variable Price)

Variable Price : 4000

Price Unit : 1

Then enter & Save.

Material 769 created.

Create a Sales order with VA;

Order type : OR

Sales Organization : RAMA

Distribution Channel : RA

Division : MA

Sales Office : RAMA

Sales Group : RAM, .............. Enter

Sold to Party: 6000000000

PO number : 55 , PO Date : 04.06.2007.

Item Overview Tab:

Material 769, Quantity : 100

Enter & Save the Document.

Sales Order 8212 Created

Create Production Order with CO:

Enter Sales order number: 8212, Item No. 10

Order type: PP, Enter

Click on FLAG,

Select Generate Operation and enter NO,

save the Document.

Production Order Created: 60002725

Confirm the Production Order with CO15.

Enter Production Order No. 600075 and save the Document.

Now the confirmation Order will be saved.

Create Goods Receipts with MB31.

Movement type: 101

Order: 6002725

Plant: RAMA

Storage Location: RAMA

Enter and Save, you will get Document Posted: 50000068931posted.

Check the Stock Position with MMBE

Material: 769

Plant: RAMA

Storage Location: RAMA

Execute (F8), here we can see the stock at Sales Order Stock.

Create Delivery with VL01N, Billing with VF01 and Post to Accounts.

Process Flow

1. Planning a Product

T.code: MD61

Planned Independent Logistics Production  Production Planning Demand ManagementRequirements Create

2. Creating a Sales Order

T.code: VA01

Sales Order Create Logistics Sales and Distribution 

3. Executing Multi-Level Requirements Planning

T.code: MD02

From the MRP node, chooseSingle Item - Multi-Level Planning

4. Converting the Planned Order into a Production Order

Tcode: MD04

From the MRP node, choose

EvaluationsStock/Reqmts list

5. Withdrawing the Material for the Production Order

T.code: MB1A

Issue Logistics GoodsMaterials Management Inventory Management Goods Movement

6. Confirming the Production Order

T.code: CO11N

For Operation Logistics Time Ticket Production  Production Control Confirmation Enter

7. Creating a Delivery

T.code: VL01N

Shipping and Transportation Single Document Reference to Sales OrderLogistics Sales and Distribution With Outbound Delivery Create

8. Creating a Billing Document

T.code: VF01

 Logistics Create Sales  Billing Billing document

Thanks

Bhushan

[Former Member]

Hi there,

There will be some high end items which are manufactured only upon order, Business willnot maintain a stock of those items. As & when the order comes, we will manufacture / assemble the parts to fulfill the delivery.

Pls refer for further info.

http://help.sap.com/erp2005_ehp_03/helpdata/EN/dd/5600b1545a11d1a7020000e829fd11/frameset.htm

Regards,

Sivanand

[Former Member]

Make to Order means that the company does not manufacture to stock but to order specifications. This process involves SD, MM and PP so it would be a bit difficult to give you the entire configuration settings in one post.

Please check this documentation:

http://help.sap.com/saphelp_erp60_sp/helpdata/en/70/a7853478616434e10000009b38f83b/frameset.htm

[Former Member]

Hi ,

Pls refer below for Make to Order Configuration Settings OVZG - Defining Requirements Classes SD

Requirements: Availability X

Requirement Transfer X

Allocation ind. 2

Assembly

Special Stock E

Account assignment

Acct Assgt Cat. M

Changeable 0

2. Maintain-->Account Assignment/Costing -->Basic Functions -->Sales and Distribution Requirement Classes For costing/Account Assignment

Assembly/Requirements

Assembly type 0

Account assignment

Acct Assgt Cat. M

Valuation M

Without Val. Strategy X

3. OVZH - Defining Requirements Types

4. VOV8 - Defining Sales Document Types

5. Sales and Distribution Assign sales Area to Sales-->Sales Document Header -->Sales Documents -->Sales Document Types

6. VOV7 - Maintaining Item Categories Sales Documents -->Sales

7. Sales and Distribution Assign Item Categories-->Sales Document Item

8. VTFA / VTAA - Copy Control: For Billing document and Sales document

9. KE4I - Assigning SD Conditions to CO-PA Value Fields

10. VOK0 - Pricing Procedure Setup for MTO Sales

For Further details Make a small search in sdn forum :

[MAKE TO ORDER|]

Edited by: SHESAGIRI.G on Sep 22, 2008 12:27 PM