on 02-06-2018 10:32 AM
Hello Team,
Normally when we pick 2 pallets from the same source bin, one warehouse task with 2 items is created and this is assigned to one warehouse order. but here in my case one warehouse task with 2 items is created and the assignment is to two warehouse orders. What's the reason behind this?
Both WO has the same WOCR used -HU03
When checking the WO logs i see the difference:
AA determination rule is missing for the failure case:
Failure case: 2 WO for 2 WT:
Warehouse order creation is processing: 2 WTs with directly assigned creation rule 0 WTs with search sequence for determining creation rules Warehouse order creation called up within a process Creation rule HU03 used for 2 WTs Creation rule HU03 is of the type "Pick Path" Item filter HU03 checked WT 27102276 passed the filter WT 27102940 passed the filter 2 WTs passed, 0 WTs did not pass item filter HU03 Inbound WT sorting rule PIPA used 2 WTs passed, 0 did not pass subtotal filter Limit value MX01 used for 2 warehouse tasks Warehouse task 27102940 passed limit value Maximum limit values were exceeded due 2 WT Limit values: current values for these 2 warehouse tasks Limits for items: minimum 0, maximum 1, current 2 Limits for number of HUs: maximum 999, current 0 Warehouse order should be executed using resource HEFTRUCK61 Resource management called with queue A.INT.PS2 Content provider 02 determined for warehouse order 9031475 Warehouse order 9031475 created on the basis of creation rule HU03 with 1 WTs Limit value MX01 used for 1 warehouse tasks Warehouse task 27102276 passed limit value Maximum limit value for 1 warehouse tasks was adhered to Limit values: current values for these 1 warehouse tasks Limits for items: minimum 0, maximum 1, current 1 Limits for number of HUs: maximum 999, current 0 Resource management called with queue A.INT.PS2 Content provider 02 determined for warehouse order 9031476 Warehouse order 9031476 created on the basis of creation rule HU03 with 1 WTs
successful case:1 WO per 2 WT:
Warehouse order creation is processing: 0 WTs with directly assigned creation rule 1 WTs with search sequence for determining creation rules Warehouse order creation called up within a process Activity area AS25 activity STCH used for determining creation rule The search sequence for activity area AS25 is used for 1 WTs Creation rule HU03 used for 1 WTs Creation rule HU03 is of the type "Pick Path" Item filter HU03 checked WT 27102276 passed the filter 1 WTs passed, 0 WTs did not pass item filter HU03 Inbound WT sorting rule PIPA used 1 WTs passed, 0 did not pass subtotal filter Limit value MX01 used for 1 warehouse tasks Warehouse task 27102276 passed limit value Maximum limit value for 1 warehouse tasks was adhered to Limit values: current values for these 1 warehouse tasks Limits for items: minimum 0, maximum 1, current 1 Limits for number of HUs: maximum 999, current 0 Resource management called with queue A.INT.PS2 Content provider 02 determined for warehouse order 9031278 Warehouse order 9031278 created on the basis of creation rule HU03 with 1 WTs
Could you tell me the reason behind this.
I don't know how to proceed further with this.
thank you in advance for your help.
Best Regards
Abinaya
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Hi,
"In my case one WT is assigned to two different warehouse orders" - I don't believe that. Or your system is seriously messed up.
"WT may contain 1 or more line items." Hm, I actually also don't think that is true (sorry Ajit :-))
"Failure case: 2 WO for 2 WT:" - what do you mean with "Failure case"? And what are these two logs supposed to be? OK, it seems you tried the thing twice and with different results (one hint: it helps if you post the log not as just one block of messages).
First case:
Warehouse order creation is processing:
2 WTs with directly assigned creation rule --> So the WOCR is assigned to the warehouse process type
0 WTs with search sequence for determining creation rules --> and there is no other WT
Warehouse order creation called up within a process
Creation rule HU03 used for 2 WTs
Creation rule HU03 is of the type "Pick Path"
Item filter HU03 checked --> Item filter starts
WT 27102276 passed the filter WT 27102940 passed the filter 2 WTs passed, 0 WTs did not pass item filter --> and both WTs have passed
HU03 Inbound WT sorting rule PIPA used
2 WTs passed, 0 did not pass subtotal filter --> both WTs are still in
Limit value MX01 used for 2 warehouse tasks --> the BC set limit filter MX01 says one WT per WO
Warehouse task 27102940 passed limit value --> first WT is in
Maximum limit values were exceeded due 2 WT --> but that is it.
Limit values: current values for these 2 warehouse tasks --> the different limits
Limits for items: minimum 0, maximum 1, current 2
Limits for number of HUs: maximum 999, current 0
Warehouse order should be executed using resource HEFTRUCK61 Resource management called with queue A.INT.PS2 Content provider 02 determined for warehouse order 9031475 --> mostly not interesting, but the first WO
Warehouse order 9031475 created on the basis of creation rule HU03 with 1 WTs --> and first one done
Limit value MX01 used for 1 warehouse tasks --> continue
Warehouse task 27102276 passed limit value --> second WT is in
Maximum limit value for 1 warehouse tasks was adhered to
Limit values: current values for these 1 warehouse tasks
Limits for items: minimum 0, maximum 1, current 1 Limits for number of HUs: maximum 999, current 0
Resource management called with queue A.INT.PS2 Content provider 02 determined for warehouse order 9031476 --> second WO
Warehouse order 9031476 created on the basis of creation rule HU03 with 1 WTs --> and that is it. Two WTs, two WOs. Is there any question?
The second log:
Warehouse order creation is processing:
0 WTs with directly assigned creation rule --> this time there is no assigned WOCR
1 WTs with search sequence for determining creation rules --> and there is just one WT
Warehouse order creation called up within a process
Activity area AS25 activity STCH used for determining creation rule
The search sequence for activity area AS25 is used for 1 WTs
Creation rule HU03 used for 1 WTs --> this is the first found WOCR
Creation rule HU03 is of the type "Pick Path"
Item filter HU03 checked
WT 27102276 passed the filter --> the one WT passed the filter
1 WTs passed, 0 WTs did not pass item filter --> no surprise here
HU03 Inbound WT sorting rule PIPA used
1 WTs passed, 0 did not pass subtotal filter --> again no real surprise
Limit value MX01 used for 1 warehouse tasks
Warehouse task 27102276 passed limit value --> not difficult
Maximum limit value for 1 warehouse tasks was adhered to
Limit values: current values for these 1 warehouse tasks
Limits for items: minimum 0, maximum 1, current 1 Limits for number of HUs: maximum 999, current 0
Resource management called with queue A.INT.PS2 Content provider 02 determined for warehouse order 9031278 --> one WO
Warehouse order 9031278 created on the basis of creation rule HU03 with 1 WTs --> end of story.
There is one WT and one WO in this log, so where is the problem???
Brgds
Juergen
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"WT may contain 1 or more line items." Hm, I actually also don't think that is true (sorry Ajit :-))
- maybe to correct myself a little bit: yes, you can have more then 1 item in a WT. But that is usually after confirmation, like when the system splits the WT after working with RF into two steps (onto the resource and off the resource). At least this is the only case I know when this happens.
Juergen
Can you show the complete content of the warehouse task 27102276? I only noticed now that this is in both logs. But the WO numbers are completely apart, so that does not happen during WT creation. And everything in the picture is confirmed, so would think that happened during confirmation.
From the looks I would have said that in the second case (with 27102276) the user first confirmed the pick step and then quit. That's why a new WO is created. You would guess that as there is like 15 minutes between the two confirmations. There are cases where the system create a new WT in that moment as well, but that depends on the scenario. I would also expect that in the second step no source bin is shown, but a source resource. What I do no get is why once an activity area is found.
"Normally when we pick 2 pallets from the same source bin, one warehouse task with 2 items is created and this is assigned to one warehouse order."
I would not think that this is normal. What type of storage type is that? That means you have HUs and mixed storage?
Juergen
Thank you Juergen for your answer. I was never tested before (WOCR in WPT), tried yesterday and all WTs were directly assigned.
My earlier assumption about "WTs with directly assigned creation rule" : It would only work with RF or WO Split processes .Example: when user pick the stock from bin , left the transaction incomplete (due to certain reason).Rest of WTs (any WTs left for picking from Bin) would be split (new WO with split) -Failure case above.
Kind Regards,
Ajit
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Hello Ajit,
Thank you for you reply.
But the question is why 2 WO got picked for same WT(27102276-line item 1 is assigned to 1 WO-9031278 and line item 2 (27102276) is assigned to other warehouse order -9031476 even though they have the same WOCR and same limit as 1 WO per WT.
Thank you for your reply in advance.
Best Regards
Abinaya
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Hi Abinaya,
"Failure case: 2 WO for 2 WT:" - It is due to limit (MX01) value in WOCR. 2 tasks
"filter Limit value MX01 used for 2 warehouse tasks Warehouse task 27102940 passed limit value Maximum limit values were exceeded due 2 WT Limit values: current values for these 2 warehouse tasks Limits for items: minimum 0, maximum 1, current 2 Limits for number of HUs: maximum 999," -Fail Case
"0 did not pass subtotal filter Limit value MX01 used for 1 warehouse tasks Warehouse task 27102276 passed limit value Maximum limit value for 1 warehouse tasks was adhered to Limit values: current values for these 1 warehouse tasks Limits for items: minimum 0, maximum 1, current 1 Limits for number of HUs: maximum 999," - Success Case
Kind Regards,
Ajit
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