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Garment industry discrete manufacturing production line mapping.

Dear All,

Here in our client we follow MTO-20 Strategy and its Discrete industry. We have 10 production lines in Shop floor here, with 22 work centres/labors in each production line for sewing the incoming raw material & SFG and finally to produce the Garment product at the end of each line. So totally 220 work centres considering 10 lines.

1) Total 300 Finished products and a production order contains only one quantity of garment to be produced.

2) Each production line will be internally balanced or adjusted among those 22 workcentres within the line depending on the incoming FG order's style.

3) So Shop floor supervisor will issue the production order to the line which is least free to handle the next production order.

4) Incase of sudden huge sales order quantity, the overloaded operations in a production line will be shared among 2 or 3 labors within that same line to reduce time consumption.

We implement SAP S4/HANA 1610 and dont have APO/PPDS.

Its challenging for me to map the above scenario. Please help me in mapping by providing your valuable suggestions.

Thanks in advance.

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