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Former Member
Jun 03, 2008 at 08:24 AM

MRP with Subcontracting (Urgent)

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Hi,

I have a scenario of Subcontracting in an Automobile Industry. The planning plant is I005 and the BOm is as follows -

Final Assy 'FA' (FERT) {Assembly done on subcontract basis by subcontract Vendor A005)

-- Sub Assy 01 'SA1' (HALB) - {Assembly done by Subcontract Vendor D025}

-- Sub Assy 02 'SA2' (HALB) - {Assembly done by Subcontract Vendor A005}

--- Component 01 'C1' (HALB) - {Component required in both SA1 and SA2 and procured by plng plant I005}

--- Componenet 02 'C2' (HALB) - {Component required in SA2 only and procured by plng plant I005}

--- Component 03 'C3' (HALB) - {Component required in SA1 only and procured by plng plant I005}

The clients requirements are as follows -

1. Want to put plan for FA as PIR in MD61 for 3 months as monthly plan.

2. Take Run on monthly basis in plant I005

3. After MRP run the system should do the following things -

-- In net requirement calculation the system should take material provided stock and I005's unrestricted stock.

-- System will create subcontract PO for SA1 to vendor D025 and FA to A005

-- system will not create subcontract PO/PR or Sch Line for SA2 but it should plan for C2 for subcontract vendor A005.

-- System should take care of Material Provided stock for D025, A005 and un restricted stock of I005 for Component C1 and club the total required quantity and make monthly schedule line in SA as per Source List maintained.

-- the system should create Sch Line for C3 as monthly schedule line for SA per maintained in Source list

I made few settings as follows but the results are not as per my expectations.

1. For FA - Procurement type - F and Spl Proc Key - 30 and planning strategy 10 and MRP type - PD

2. For SA1 - Procurement type - F and Spl Proc Key - 30 (Subcontracting) and MRP type - PD

3. For SA2 - Procurement type - F and Spl Proc Key - 60 (Phantam in planning) and MRP type - PD

4. For C1 - Procurement type - F MRP type - PD

5. For C2 - Procurement type - F MRP type - PD

6. For C3 - Procurement type - F MRP type - PD

7. Maintained Source list for C1, C2 and C3 with valid sch agreements and MRP relevency indicator "2"

8. Running MRP monthly for plant I005 and with NETCH, Sch Line - 3

Can anyone please guide me with the correct settings I need to make to map the requirements.

Thanks and Regards,

Amol Rathore