Multiple planned orders for each Dependent requirement in single Sale Order - MTO scenario

[former_member262584]

Dear PP Experts,

In our BOM ,our Assemblies have the same component ( same Material no. ) assigned . Now if i create a Sale Order for the Finished material ( MTO ) and run MRP (MD50), a single planned order with commulative quantity is being created with the sum of all the Assemblies ( Depenedent Requirements ). My requirement is the component should have multiple planned orders created for each of those dependent requirements of the assemblies.

To elaborate , our BOM structure looks like

BOM OF FG

Component : ASM1

Qty : 1

Component : ASM2

Qty : 2

BOM OF ASM1

Component : Comp

Qty : 1

BOM OF ASM2

Component : Comp

Qty : 1

Now if a Sale order for FG with a Qty of 100 has been created and if we run MRP in MD50,

Currently MD04 of "Comp" material looks like the below mentioned

COMP

Custst : 723282/10

PldOrd : 967899/SO Qty : 300

DepReq : ASM1 : 100

DepReq : ASM2 : 200

My requirement is , MD04 of "Comp" material must look like

COMP

Custst : 723282/10

PldOrd : 967899/SO Qty : 100

DepReq : ASM1 : 100

PldOrd : 967898/SO Qty : 200

DepReq : ASM2 : 200

Any suggestions on the settings to be done to achieve the above. Thanks in advance !!!

[Caetano]

Hello

If I understood your requirement correctly, there are two requirements on the same date and you want to have different planned orders generated to cover each requirement. If so, try to implement the BAdI suggested on the following BAdI:

https://blogs.sap.com/2014/09/10/how-to-create-separate-planned-order-purchase-requesition-for-same-...

Regards,

Caetano Almeida

[Ritz]

Sree ch,

41 is combination of 40.20 & 50 , instead change to 20 for all assembly and components and check the result.

Thanks

Ritesh

[Former Member]

HI ,

Try putting Individual/collective indicator as 1

In MRP 4 view of assembly and components.

It will give u one to one relation in every thing.

All stock and requirements will be planned individually.

Reģards,

Mandar

[former_member262584]

Hi,

Thanks for your inputs.

"putting Individual/collective indicator as 1 " - Does not work.

Are there any other settings we can maintain to get the required result.

Thanks & Regards

[former_member262584]

Also, in addition to my comments below, i'm maintaining planning strategy "41" for all assembly and components.

[Caetano]

Hello

Individual/collective will not solve the issue. Please see the blog linked in my previous reply for a solution.

Regards,
Caetano

[Caetano]

Hello

By default, MTO uses lot sizing procedure lot-by-lot (EX). You can change it following the procedure outlined in the blog below:

https://blogs.sap.com/2016/06/09/lot-sizing-procedure-for-make-to-order/

Regards,

Caetano

[former_member262584]

Thanks for your inputs Caetano ,but even Lot Size calculation does not help in this case.

I want my requirements to be triggered based on the Dependent requirement quantities which are dynamic. However, based on the configuration you mentioned, i tried changing it from Fixed to Dynamic etc , but couldn't get the required result.

My requirement is , MD04 of "Comp" material must look like

COMP

Custst : 723282/10

PldOrd : 967899/SO Qty : 100

DepReq : ASM1 : 100

PldOrd : 967898/SO Qty : 200

DepReq : ASM2 : 200