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Multiple planned orders for each Dependent requirement in single Sale Order - MTO scenario

Oct 20, 2016 at 12:06 PM

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Dear PP Experts,

In our BOM ,our Assemblies have the same component ( same Material no. ) assigned . Now if i create a Sale Order for the Finished material ( MTO ) and run MRP (MD50), a single planned order with commulative quantity is being created with the sum of all the Assemblies ( Depenedent Requirements ). My requirement is the component should have multiple planned orders created for each of those dependent requirements of the assemblies.

To elaborate , our BOM structure looks like

BOM OF FG

Item Category Component Qty L ASM1 1 L ASM2 2

BOM OF ASM1

Item Category Component Qty L Comp 1

BOM OF ASM2

Item Category Component Qty L Comp 1

Now if a Sale order for FG with a Qty of 100 has been created and if we run MRP in MD50, MD04 of "Comp" material looks like the below mentioned

MRP Element MRP Element Data Rec/reqd.qty Available Qty CustSt 723282/10
0 PldOrd 967899/SO 300 300 DepReq ASM1 100 200 DepReq ASM2 200 0

My requirement is , the MD04 of "Comp" material must look like

MRP Element MRP Element Data Rec/reqd.qty CustSt 723282/10
PldOrd 967899/SO 100 DepReq ASM1 100 PldOrd 967898/SO 200 DepReq ASM2 200

Any suggestions on the settings to be done to achieve the above. Thanks in advance !!!

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2 Answers

Sree ch Oct 20, 2016 at 12:17 PM
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Sorry guys, i guess the tabular format isn't working in the body . Sorry for the inconvenience caused.

In continuation to my first paragraph,

To elaborate , our BOM structure looks like

BOM OF FG

Component : ASM1

Qty : 1

Component : ASM2

Qty : 2

BOM OF ASM1

Component : Comp

Qty : 1

BOM OF ASM2

Component : Comp

Qty : 1

Now if a Sale order for FG with a Qty of 100 has been created and if we run MRP in MD50, MD04 of "Comp" material looks like the below mentioned

COMP

Custst : 723282/10

PldOrd : 967899/SO Qty : 300

DepReq : ASM1 : 100

DepReq : ASM2 : 200

My requirement is , MD04 of "Comp" material must look like

COMP

Custst : 723282/10

PldOrd : 967899/SO Qty : 100

DepReq : ASM1 : 100

PldOrd : 967898/SO Qty : 200

DepReq : ASM2 : 200

Any suggestions on the settings to be done to achieve the above. Thanks in advance !!!

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Caetano Almeida
Oct 20, 2016 at 02:01 PM
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Hello

By default, MTO uses the lot-for-lot (EX) lot sizing procedure. You can change it following the instructions from the blog below:


https://blogs.sap.com/2016/06/09/lot-sizing-procedure-for-make-to-order/

Regards,

Caetano

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Hey Caetano,

Firstly, thanks a lot for your inputs . Unfortunately my assemblies or component quantities are based on the Sale Orders quantities. So, they cannot have fixed lots. They have to be dynamic based on the Sale Order Qty.

Thanks again for sharing that information.

Regards

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