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Former Member

Repetitive Manufacturing

Hi guru's

Kindly provide me with the step by step procedure to run one full cycle on Repetitive manufacturing. I will be really thankful if u can provide with a screen shot , something like a manual.

kindly dont send me the link for sap help.

Thanks a lot in advance

Regards

Nithi

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  • author's profile photo Former Member
    Former Member
    Posted on Nov 25, 2007 at 05:53 AM

    Hi Nithiyaseelan,

    Repetitive Manufacturing invloves period based production & confirmation and cost settlement.

    The following steps are necessary for Rem,

    1. Master Data -

    - Create Material master - MM01

    -Create BOM - CS01

    -Create rate Routing - CA21

    - Create Rem profile - SPRO ->Production planning -> Rem.Manuf->Control data or use existing one

    - Assign Bom seelction method = 2 & 3 (Prod version) in MRP view

    - Rem MFG indicator - mrp view in MM01.

    - Assign the REM profile to a material - MRP view in MM01.

    - create Valid Production version - MRP view in MM01 & Check Rem mfg ind

    - Assign the BOM and routings in Prod. Version

    2.For Preliminary Cost Estimate:

    Create version specific product cost collecter for Header material and preiminary cost estimate - KKF6N as per the settings in Rem profile. -

    3 For standard cat Estimate.

    - create std Cost estimation(CK11n)

    - std cost Estimation Mark & release(CK24)

    U can do any one of the cost estimation as per the settings in Rem profile.

    4.create PIR in MD61.

    5 .Run the MRP for your header material - MD02/MD01 - results run scheduler (PE type Planned order) will be created. Here planned order cant be converted to Producton order.

    5. Use planning table for scheduling and capacity planning - MF50. Here u can assign u production quantities to production line

    6. Use Pull list for material staging (if material stotage exists in prod location ) - MF60

    7. Backflush (confirmation) the Planned order - MFBF. Results planned order will Reduced and GR,GI, activity cost will be posted. U need not convert the planned order to production order, Confirmation for planned order only.

    8. To see Backflushed documents MF12

    9. Then Goto KKF6n to see the Manufaturing cost.

    10.Over head calculation - (Co42)

    11 Variance calculation (KKS6)

    12- Settlement(KK87)

    The above steps for are followed for Normal Rem process.

    regards

    pradeep

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