Budget Issue in PS-PP integration process with ETO (Engineering to Order) scenario:

• One ship one customer order mapped with one project with 3 years duration
• Ship is manufactured from steel plates with blocks as significant assembly stage. WBS will be created for the blocks & Assembly.
• Raw material (Steel plates) are procured as Long lead items on separate WBS (Ling Lead WBS)
• Major material procurement as project stock (80%)
• Project stock needs to be moved from WBS to another WBS at every stage of production for consumption
• Budget issues as shown in attachement

  

When manufactured Semi Finished Good Block 01 is moved from WBS BK-01 to WBS GA-01 for further manufacturing process at GA-01, we get error message of budget exceeded.

We have checked the scenario using WBS grouping at Project level but all procurement & production order happens at project level & we do not get budget control at each block level WBS as required by business.

Please suggest

Satyanarayan