Rework ooperations

[Former Member]

Dear all,

I am facing a problem in rework operations.Can anybody suggest me how rework is handled and how it is to be configured in system?I have 3 options...creating an order without material,using reference operation set and inserting rework operations.Enlighten me which is used in what scenarios and how to configure?

thanks in advance...

[Former Member · Accepted solution]

Hi,

I can explain how an rework order is created with

reference op set.

First check in Tcode OPJF for the selection id a

Priority is defined for the Task list type S

with usage 1 and status 4 and then Proceed as

follows.

1. First create a Reference op set in tcode Ca11.

Enter the plant,Description , usage and status

for the ref op set

Enter lotsize and unit of measure.

Enter the op as 0010 / workcenter/op control

key/Description for the op

Enter the standard values and save.

2. Create a Standard trigger point in CO31.(Ex

Production)

Enter the Trigger Point usage /Group as FERT.

3.Tick the Trigger Point Functions.

4. Enable the indicator create order with Reference .

5.Enter the system status as PCNF.

6. Enter change as +.

7. Enable the indicator once.

8 . Now place the cursor on the create order with reference.

9. Goto Parameters.

10. In the Parameter enter in the group the created Reference op set group no.

11. Order type as PP01 and group counter as 1 and save the Trigger Point.

12. Now goto the Routing for your Material.

13. Choose the last op to assign the Trigger point.

14 .Select the OP -

---

> Goto ---> Trigger Point overview.

15. Enter the Trigger Point usage as FERT.

16.Now choose that line ,select the Details---> Trigger Point

17. The system will says standard trigger point exists from which you can

select the created Trigger Point (EXx Production)and save.

18. MD02/MD04.

19. Convert the Planned Order into Production Order and Release the order.

20 .Now confirm th ops.

21. For the last op enter the yield and rework qty

and set the status as PCNF.

22. If the status of last op is PCNF then in the

system a POP UP will appear as Activited by

Trigger Point /Create order with reference/order

number/sequence and op number which trigger point

works and enter.

22. Now a rework order will be created.

23. In c003 enter the number which is next to the actual prodn order no.Rework

order will be seen.

Regards,

nandha

[Former Member]

Dear experts,

thank you very much ,

I have got one problem in capacity planning .In my company standard capacities are not used( shift timings are not maintained).When there is requirement they work for 10hrs or 12 hrs or 14hrs.other wise they work for only for 8hrs.In this case how i have to define capacities and assign to work centers?How it is taken for planning the job.It is a MTO production.I am requesting you to provide a better solution for handling this situation .

thanks in advance,

My congratulations to MR .Tajuddin for scoring highest points.

TV.Kumar

[Former Member]

Thanks Kumar, i hope prasobh will beat me soon.

For your problem use the standrad availble capacity option for example all work centers are available from morning 6 to evening 6 and create production orders. You can use schedule magin key to avoid the delays if requires.

Actual hours you can capture from Co11n transaction. Otherwise there is no option except to change the shifts frequently in work centers. Wait for the experts answer if someone will have same scenario.

Regards

TAJUDDIN

[Former Member]

Hi,

Create a Reference operation set with a operation that needs to be reworked on and with the control key of a Rework type. Assign this to the trigger point in the parameters. Assign this Trigger point to the last operation as u wanted in the standard routing you created for that product.

If you create the trigger point as to be triggered at the partial confirmation of the order, then at the confirmation of the order, enter the rework quantity in that field with partial confirmation selected and save the confirmation. while saving, this will create a rework order.

While assigning the parameters to the trigger point, make sure that the order type also is a rework order type.

If you want to capture the rework cost in the same prodn order you can insert the rework operation in the order itself.

If you want to capture r/w cost separately create a rework order and capture the cost there.

Regards

TAJUDDIN

[Former Member]

Hi,

In case of rework u have to create a new order type as PP03.Also u have to create a reference operatioin set which will be used in cases where you want to do rework.

In case of order type dependent parameters you have to put the task list type as S then only when you make a rework order without material it will take the reference operation set as your routing..

After you complete the rework order you have to settle the order against the order for which you are doing rewqork..

The things you have to do arte:

1) order typr: PP03:

2) Order type dependent parameters : task list type: S , if it is not there then configure it..

3) Settle the order against the original order

If useful then award points..

Regards

Ashish