Regarding Rework in production order

[Former Member]

Hi Everybody,

I am having an issue regarding re-work concept in prod.order.

Following is the scenario: The total prod. order quantity is 100 pcs, but 80 pcs are done correctly and 20 are bad quality. Our requirement is, client don't want to scrap the 20 pcs, instead they want to do Re work for it.

Is it possible to confirm the order with total 100 pcs but put 20 into re-work quantity (or) blocked stock.

Is it possible to do like this? if so, plz give me some steps to follow.

Thank you very much,

kanth

[Former Member · Accepted solution]

I thinks you can do a GR for 100 pieces and during the quality inspection results recording and Usage decision for the 100 pieces, put the 80 pieces in approved and the rest 20 in blocekd stock.

Later for this 20 pieces in blocked create a rework order.

Or you can get a Z program developed which runs periodically and creates rework orders for the materials in blocked stock. This depends on your business decision.

Hope this helps you.

[Former Member · Accepted solution]

Hi Sriram,

Client don't want to do the confirmation for the whole 100 pcs at once and move the 20 pcs (which are of bad quality) into blocked stock. If i we do like this, we can't run the Prod.ord report and track the scrap quantities for that particular prod.order becoz in our case each prod.order represents a sub.contractor. ( external processing scenario)

is there a way to put the 20 pcs in scrap and while doing confirmation for the prod.order and receive the 20 pcs into stock?

It's for reporting purposes, to track the scrap % based on prod. order (sub.con)

Thanks in advance,

kanth

[Former Member]

Hi kanth

In ur scenario, a rework order has to be triggerred at the confirmation time. wile confirming, the yield qty will be 80 and the rework qty will be 20. while savnig the confirmation, a rework order will be triggerred with the help of a trigger point. this order has to be confirmed seperately but the GR will be done to the total qty of 100 pcs on the original order number.

if helpful, reward points.

Chandra

[Former Member]

Hi Chandra,

Re-work means in our scenario, they actually don't want to do re-work using trigger points.

They just want to receive the quantity in but into blocked stock i.e 20 pcs.

So when we do confirmation, is there a way to customize in such a way that, 20 pcs will be put into blocked stock.

Thanks,

kanth

[Former Member]

Hi Kanth

you have to confirm the whole quantity as full confirmation. but while doing the goods movement, send the 20 pieces to blocked stock. this can be done thru t.code MIGO. in the "where" tab, selected the bocked stock.

if useful reward points

Chandra

[Former Member]

Hi Chandra,

Client don't want to do the confirmation for the whole 100 pcs at once and move the 20 pcs (which are of bad quality) into blocked stock. If i we do like this, we can't run the Prod.ord report and track the scrap quantities for that particular prod.order becoz in our case each prod.order represents a sub.contractor. ( external processing scenario)

is there a way to put the 20 pcs in scrap and while doing confirmation for the prod.order and receive the 20 pcs into stock?

It's for reporting purposes, to track the scrap % based on prod. order (sub.con)

Thanks in advance,

kanth

[Former Member]

Hi

At the time of confirmation confirm the 80 Qty as Yield and 20 as Rework.

Mayank