planning strategy for HALB and FERT

[former_member475608]

Dear Gurus,

I've searched a lot on SCN about strategy group and my problem but no solution found.
So Kindly let me know what strategy group to use when I want to plan my FERT with regards to sales order and my HALB manually without any reference(i.e manual process order). And also let me know how HALB being part of the BOM of FERT will be consumed after mrp run as HALB will already be available in stock prior to MRP run because of manual ProcessOrder. I've tried 20 make to order but Mrp with reference to sales order always creates new requirements for HALB even thought its stock is available.

I've attached the screen shot, will mixed MRP or planning material solve this?
I've also tried other strategy groups as well but no luck.

Best regards,

Shankar

[helemissary]

Hi Shankar,

1. Set the option :'Individual/coll' = 2 in MRP4 view for your HALB material,
2. Use stratege 20 for your FERT material

Check your result and feedback.

Regards

Tony

[former_member475608]

Hi Tony,

Many Thanks. Your advice partially solved my problem. Available stock is being subtract from New requirements, but when the available stock goes in negative, new planned order doesn't get generated. Kindly help. I've attached the screen shot of md04 for HALB. I manually created the 1027 planned order of 100 quantity.

BR,

Shankar

[helemissary]

Hi Shankar,

What's the MRP setting for HALB? in your initial post you mentioned the HALB will be planned manually.

Regards

Tony

[former_member475608]

Hi Tony,

There's no planning strategy for HALB. I've left it blank. Im making Manual process orders.

BR,
Shankar

[helemissary]

Hi Shankar,

Have you assign a MRP type for example 'PD' in MRP 1 view for HALB? if you want the MRP run to generate the plan order it should not be 'ND'.

Regards

Tony

[former_member475608]

Hi Tony,

Yes its PD in MRP1 view for HALB

BR,

Shankar

[Raja_S_Reddy_B]

Hi Shankar
Thanks for the quick feedback

Please Maintain this Matser Data, with Special Procurement Key = 40, for the SFG , in the Plant 1000

( In your case it is Plant B , where FERT is being produced).

Please maintaining all the related Master data , in the Supplying Plant ( In my ex : it is Plant : 1100)

As attached below

As a result of this Special Procurement Key, System will generate the Purchase Requisition, in the Plant : 1000 & this will be procured from the Plant : 1100, & System will create the Planned Orders in the Plant : 1100, for the Qty required in the Plant : 1000
Please find the attached Result of the same, for my example

Hope, this works fine with you & also fulfill all your business requirement mentioned

Kindly check & let me know your feedback/comments, for any other details/assistance required
Many Thanks for your quick feedback & Best Regards : Raja Sekhara Reddy Bannuru

[Raja_S_Reddy_B]

Hi Shankar
Would like to hear feedback/comments from your end, on the last solution proposed

Many Thanks for your quick feedback : Best Regards : Raja Sekhara Reddy B

[Raja_S_Reddy_B]

Hi Shankar,
Master Data Settings required for the Finished Product :

Strategy Group = 20(or) 50, Tried, by setting the Strategy : 50 with the below Example

Master Data Settings required for the Semi Finished Product :

Strategy Group = 10 (in MRP3) & Individual & Collective Requirement = 2( in MRP4)

Then the System will consider the Stock of semi finished Product, during the Production of the Finished Product, which is produced with Ref. to the Sales Order received. Also system creates additional Planned Orders, for SFG, if the requirement is more than the Stock Qty of SFG.

Please find the attached screen shots, with the BEFORE & AFTER Running the MRP & also, if the Sales Order Quantity is greater than the Stock of the Semi finished Product, then the system will create the additional Planned Order, to fulfill the requirement

Hope, with these settings maintained, it will clearly fulfill the Business requirements mentioned in the reported case.
Kindly check & let me know, with your feedback/comments
Many Thanks for your kind reply : Best Regards : Raja Sekhara Reddy B

[former_member475608]

Hi Raja,

First of all thank you for the detailed reply, I highly appreciate your effort.

One thing I forgot to add in the question is SFG is in plant A and FERT is in plant B. I'm using special Proc Key 70 for this.
- So, I tried everything you said above but the same problem exists, system not creating additional Planned Orders for SFG when the requirement is more than the available Stock Qty of SFG.

BR,

Shankar