Dynamic Modification Rule with 100 Percent Sampling procedure(Steel Industry)

[tejas_khanna1]

Dear All,

I searched a lot before posting this question. The client is having a requirement where they don't want to Inspect all the pieces produced in a day.

Elaborate question - The product is Round bar, Angle, Beam, Channel, which I am producing against the Sales Order. Every with each product they are producing 1000-10000 no of Pieces. In confirmation, they are splitting into the number of Pieces. Now they cannot be tested each and every single piece.

They do the testing based on the number of Pieces produced like if pieces produced between 1- 200, No of Sampling taken will be 10 if 7 samples are found ok, the lot will be accepted, if not ok, 20 Pieces will be tested and so on.

Now I am trying to achieve this requirement through DMR but for DMR the sampling scheme is required which is not possible in creating in our scenario because the pieces produced will be different for each and every order of Production Order.

Kindly help me to achieve this requirement.

Regards

Tejas Khanna

[former_member42743 · Accepted solution]

Why DMR? This simply sounds like a sampling procedure using a sampling scheme?

The sampling scheme determines the qty to sample based on what you GR. It determines that if you receipt say 400 you need to sample 50. If 10 of those fail you need to sample another 50. etc. etc..etc..

I didn't read anything in your question that seems out of scope of this standard functionality.

Craig

[Abhishek_Parab]

Hi Tejas,

please perform in this way,

Create a sampling procedure and use sampling type as Sampling scheme.

and in the sampling scheme just mention the upper limit of the production ranges like if your case in the production qty is from 1 -200 then take 10 samples. ... so in the sampling scheme mention the lot qty as 200 and samples as 10, Acceptance as 7 and Rejection as 8.

If the GR Qty is between 1 to 200 the system will take 10 samples only.....exception the lot Qty has to be more than 10 otherwise it will take the complete lot size

Now Use DMR with Inspection Severity 004 to meet your requirement i.e if the initially 10 samples are rejected and then the system should take 20 samples.

In the same sampling scheme use 004 as inspection severity and mention the Lot Qty as 200 Samples as 20 this time and using DMR change the Inspection Severity Accordingly.

Thanks and Regards,

Abhishek Parab.

[tejas_khanna1]

Hi,

Can anyone help me with the requirement

Thanks

Tejas Khanna