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Former Member

Production Process Loss and Material Grades Stock

Dear Experts,

There is one Process like Rice processing .Raw Rice bought from farmers, Goods Receipt in Rice Mill Plant .

We have one Cleaning processing Zone. Cleaning Team Issue material from warehouse with the help of material request slip for cleaning and cleaning process is performed.

Here is a situation that For Eg. We issue 100 Kg Rice and output after cleaning operation is 94 KG.

6Kg include dust and small stones and waste etc.

Output Rice after cleaning we are getting in different shape and size etc.

They have Rice grading system G1 G2 AND G3(Grades depends on size of rice) grading decide by Quality team.

I can Prepare the BOM which has a raw material is Raw Rice and output is Cleaned Rice.

My queries are -

Raw material Issue to Production Order is 100 Kg and Cleaned Rice I get is 96 Kg. Where and How can I book the loss happened during the process.(Weight Loss because of Dust and Waste materials)

How can I do the Goods receipt of Cleaned rice of different grades. Client wants to check the stock of Rice of different grades in stock. Please help me.

Thanks in Advance.

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2 Answers

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    Former Member
    Feb 09, 2017 at 11:24 AM

    1) Raw material issue to Production order - You can use Assembly scrap/component scrap. it will help in MRP to increase qty.

    OR - While Production order confirmation, CO11N, you can enter scrap as per actual. The system will calculate excess raw material consumption and you can see the report - COOIS for scrap.

    2) Goods receipt of Cleaned rice of different grades- Use Batch management, While doing production order goods receipt use batch as per Grade (Batch -G1 , Batch-G2 AND Batch -G3).

    So you can see stock as per grade wise.

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    Former Member
    Feb 11, 2017 at 10:04 AM

    Ok Thanks Sir for your prompt reply.

    Let me do some testing on the given solution.

    Regards

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