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Former Member

Push planning in SAP ERP

Hi gurus,

could you please advise me how to organize planning for the next case: I have several rare ROH materials that I need to rework each time I can buy them. Each of these materials has its own set supplementary (ROH) materials, that are needed to rework it. after any rework process I get a HALB material, that I use in other Production.

I have  purchase orders for rare ROHs in the planning horizon. now I need to plan purchasing activities for supplementary ROH materials. rare ROHs should be reworked right after they arrive.

Thanks a lot.

Best regards,

Artem

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4 Answers

  • Mar 16, 2016 at 12:02 PM

    Hi Artem,

    As far as I understand you required to trigger planing of planned orders on the basis of Raw material availability, which is not possible in standard way.

    One solution is given in thread Finish product planning based on raw material d... | SCN

    OR

    You have to make some Z functionality to cover your requirement such that on the basis of Raw material where used list you can pull the SFG's and than by getting the quantity and all details you have to create planned orders (MD11) or you can put demand in MD61 with the new developed program (After that you can run MRP to generate the planned orders).

    Regards,

    Amarnath Dube

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    • Former Member

      Hi Amarnath,

      the link you provided is very useful. thank you. i can also update a little the solution to adjust it to my case.

      Best regards,

      Artem

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    Former Member
    Oct 29, 2015 at 01:03 PM

    Hi,

    Do you want to account the cost of rework made.

    Thanks With regards,

    Dinesh V.

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    Former Member
    Oct 29, 2015 at 01:10 PM

    Hi,

    Yes, For rework there is come cost incurred on this process ex. may be labor and also have two different material code to identify that material ( ROH and HALB)

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    • Former Member Former Member

      Hi Dinesh,

      the case is that I have deliveries schedule for ROH material. for each date this material arrive a production order consuming this material has to be created.

      this ROH material consumed for only one HALB material, but i don't have production plan for this HALB, as i only produce it in the case the ROH arrive.

      Thank you.

      Best regards,

      Artem

  • Mar 15, 2016 at 11:18 AM

    Hi Artem

    My suggestion is to define new intermediate material SFG to take care of the cost part and quantity part if 100% Raw materials are to be processed for correction.

    You may define standard BOM based on your past experience; It may be modified in the planned order or production order stage based on the actual requirement.

    Regards,

    Alwar B

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    • Hi Artem,

      My suggestion is not to create manual planned order/production order.

      When the particular raw material need to be corrected in 100%, Suggesting not to include directly in higher level BOM. Instead Introduce a new SFG, Make this RM as BOM Component; and Include the additional materials requirement (Please arrive based on your history) in the BOM components list.

      In this case, You will get planned order for this new SFG during MRP run. Also you will get the Procurement proposals for the additional materials (I think, it is your requirement)

      You can modify the procurement proposals based on the actual requirement.

      Also this method will reduce the impact on the Production Order variance.

      Regards,

      Alwar B